High-intensity mixers that handle cohesive, sticky, or difficult powders which Ribbon or Paddle Mixers cannot process effectively.
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Plough Shear Mixer
Plough Shear Mixer
| High-Intensity Powder & Granule Mixing Machine
Fast, Uniform Mixing with Heating & Cooling Jacket Options
Orchid Plough Shear Mixers deliver high-intensity, rapid, and uniform blending of powders, granules, and cohesive materials. GMP-compliant SS304/SS316L construction with optional heating & cooling jackets makes them suitable for food, pharma, nutraceutical, chemical, and construction industries.
Key Features
- High-intensity mixing with plough-shaped shovels
- Fast dispersion of powders, granules, and pasty materials
- GMP-compliant SS304/SS316L construction (MS option also available)
- Heating & cooling jackets for temperature-sensitive processes
- Optional high-speed choppers for lump breaking or agglomerate dispersion
- Suitable for batch operation with large capacity range
- Dust-free operation with sealed design
Technical Specifications (Typical Range)
| Parameter | Specification |
|---|---|
| Capacity | 100 – 10,000 liters |
| Material of Construction | MS, SS304, SS316L (GMP-compliant) |
| Operation Type | Batch (custom sizes available) |
| Mixing Intensity | High shear, high turbulence |
| Mixing Time | 3 – 10 minutes |
| Drive | Heavy-duty geared motor |
| Jacket Options | Heating (steam/oil) & Cooling (water/chilled water) |
| Optional Attachments | High-speed choppers, liquid/binder spray nozzles, VFD |
Optional Attachments
- High-Speed Choppers:For breaking lumps & agglomerates in sticky powders; independent drive system for controlled use.
- Liquid / Binder Spray Nozzles:Enables uniform coating or wet mixing of powders, suitable for food, pharma, and chemicals.
- Heating & Cooling Jackets:Steam, hot oil, or thermal fluid for heating; chilled water/glycol for cooling sensitive materials.
- Variable Frequency Drive (VFD):Adjustable agitator & chopper speed for different powders; energy-efficient operation.
- Automation & Control Systems:PLC + HMI-based control, recipe management, real-time display of time, temperature, and speed.
Benefits
- Ultra-fast mixing with uniform distribution in 3–10 minutes
- Handles cohesive or sticky powders where conventional mixers fail
- Jacketed design enables drying, cooling, or thermal treatment during mixing
- Hygienic GMP construction suitable for food & pharma
- Customizable capacity from pilot scale to large production lines
- Optional choppers for intensive de-lumping & dispersion
Industries Served
- Pharmaceuticals & Nutraceuticals
- Food & Beverages
- Chemicals & Pigments
- Construction Materials
- Specialty Powders Manufacturing
❓ Final FAQ – Plough Shear Mixer
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1. What makes a Plough Shear Mixer different from Ribbon or Paddle Mixers?
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2. Do you manufacture jacketed Plough Shear Mixers?
Yes, with heating & cooling jackets for drying, cooling, or thermal processing during mixing.
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3. What is the typical mixing time?
Extremely fast, typically 3–10 minutes per batch depending on material type.
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4. Can it break lumps in powders?
Yes, optional high-speed chopper attachments are available for lump or agglomerate dispersion.
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5. What capacities are available?
100 liters to 10,000 liters, fully customizable as per client requirements.