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Dust-Free Powder Transfer System for a Leading Pharma Company
When one of India’s leading pharmaceutical manufacturers approached Orchid, they had a simple but critical concern:
“How do we transfer highly sensitive powders without risking operator safety or product contamination?”
Manual handling methods were creating dust clouds, exposing workers to fine APIs, and causing material loss. For a company committed to GMP compliance, this was not just inconvenient — it was unacceptable.
Frequent dust leakage during powder transfer
High risk of operator exposure to potent APIs
Batch inconsistencies due to spillage and manual handling
Need for a solution that complied with GMP and FDA standards
Vacuum-based enclosed transfer of powders from drums to reactors
Integrated filtration unit to ensure dust-free operation
CIP (Clean-In-Place) & SIP (Sterilize-In-Place) for hygiene compliance
Ergonomic bag dump stations for operator comfort and safety
Seamless automation integration with existing DCS controls
This project highlights Orchid’s expertise in building safe, efficient, and GMP-compliant systems for pharmaceutical clients. By addressing both safety and productivity, Orchid delivered a solution that not only solved a pressing challenge but also set a new benchmark for powder handling in pharma.