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Plastics & Polymers
Plastics & Polymers
Industry Overview
The rising adoption of engineering plastics in place of metals, rapid growth in electronic gadgets, and evolving packaging innovations have made plastics one of the fastest-growing raw materials across industries. With increasing demand for compounding and masterbatch production, reliable and automated material handling has become essential for efficiency, quality, and scalability.
Key Challenges in Plastic & Polymer Handling
Handling plastics in various forms—resins, pellets, granules, powders, and additives—comes with its own challenges:
- Flow Blockages & Segregation – Improper transfer can cause uneven distribution and equipment choking.
- Pellet Breakage & Fines – Pellets can degrade, producing dust and streamers (“angel hair” or “snake skin”) that reduce throughput.
- Contamination – Cross-contamination between polymer grades or additives affects product quality.
- Dust Release – Fine powders generate airborne dust, posing safety and hygiene risks.
Orchid’s Automation Solutions
Orchid delivers customized material handling and automation systems for plastics and polymers:
- Raw Material Handling – Mechanical & pneumatic conveying of calcium carbonate, talc, polymers, resins, and additives from bag/bulk unloading to extruder feed.
- Blending & Mixing – Uniform blending of different polymer grades with advanced mixers and blenders.
- Conveying to Storage – Pneumatic transfer of finished granules and pellets into silos or bins.
- De-Dusting Systems – Removal of fines, streamers, and contaminants before packaging.
- Bagging & Pelletizing – Accurate bag filling, jumbo bag stations, and pelletizing solutions for finished products.
Orchid Material Handling Solutions Pvt. Ltd.
Applications We Support
Injection Moulding Compounds
Masterbatch Manufacturing
Engineering Plastics
Adhesives & Additives
Polyfilm Manufacturing
Plastic Recycling & Reprocessing
Our Products
Powder Transfer System
Smart, Sealed & Efficient Powder Handling for Modern Industry At Orchid Material Handling Solutions Pvt. Ltd., we deliver advanced Powder Transfer Systems that redefine how manufacturers handle bulk powders. Designed for enclosed, automated, and contamination-free transfer, our systems move powders between containers, process equipment, or cleanrooms — ensuring operator safety, hygiene, and compliance at every […]
Drag Chain Disc Conveyor
Enclosed & Dust-Free Conveying Solutions Orchid’s Drag Chain Disc Conveyor offers enclosed, dust-free conveying in both round and square tube designs. Ideal for powders, granules, food, pharma, chemical & industrial applications. Also known as a Dry Chain Disc Conveyor, Tubular Drag Conveyor, or Chain-Disc Conveyor, it provides dust-free, contamination-free, and energy-efficient transport of bulk materials. […]
Dilute Phase Pressure Conveying System
High-Throughput, Long-Distance Powder & Granule Transfer Orchid’s Dilute Phase Pressure Conveying Systems are engineered for continuous and large-volume transfer of powders and granules using positive pressure air streams. Unlike vacuum systems designed for short to medium distances, pressure conveying is best suited for long pipelines, high capacities, and heavy-duty industrial applications. Working Principle The system […]
Dilute Phase Vacuum Conveying System
Flexible, Clean & Reliable Powder Transfer Over Distances Orchid’s Dilute Phase Vacuum Conveying Systems are designed for continuous and dust-free conveying of powders and granules using negative pressure. Unlike compact powder transfer systems meant for batch operations, this solution is ideal for medium-distance transfer, multi-point feeding, and flexible routing through pipelines. Working Principle The system […]
Screw Conveyors
Screw Conveyors | U-Trough, Pipe & Mobile Screw Conveyor Dust-Free & Reliable Conveying Solutions Orchid’s Screw Conveyors (U-Trough & Pipe Type) ensure dust-free and reliable conveying. Available in fixed, mobile, and trolley-mounted designs for food, pharma, chemical & industrial applications. Also known as Auger Conveyors, these systems use a helical screw blade inside a trough […]
Roller Conveyor
| Gravity, Powered & Chain-Driven Conveyor Efficient, Flexible & Low-Maintenance Unit Load Handling Orchid’s Roller Conveyors include Gravity, Powered, and Chain-driven models. Efficient, low-maintenance unit load handling for logistics, packaging, food, pharma, automotive & industrial applications. Also known as Gravity Roller Conveyors, Powered Roller Conveyors, or Chain-Driven Roller Conveyors, these systems move cartons, boxes, bags, […]
Belt Conveyors
Belt Conveyors | Plain Belt & Sidewall Cleated Belt Conveyor Efficient, Dust-Free & Flexible Conveying Solutions Orchid’s Belt Conveyors include Plain Belt and Sidewall Cleated Belt types. Efficient, dust-free conveying systems for food, pharma, chemical, logistics, and industrial applications. Also called Sidewall Belt Conveyors, Cleated Belt Conveyors, Corrugated Sidewall Belts, or Incline Sidewall Cleated Conveyors, […]
Idler Roller Belt Conveyor
Idler Roller Belt Conveyor | Heavy-Duty Trough Belt Conveyor Efficient, Long-Distance & Heavy-Duty Bulk Material Handling Orchid’s Idler Roller Belt Conveyors ensure efficient long-distance bulk material handling. Heavy-duty trough belt conveyor systems for mining, cement, power, chemical & agriculture industries. Also known as Trough Belt Conveyors or Idler Belt Conveying Systems, they handle powders, granules, […]
Small (25kg / 50kg) Bag Filling Machine
Bulk & Small Bag Discharging Solutions Smart, Dust-Free & Reliable Bag Unloading Systems At Orchid Material Handling Solutions Pvt. Ltd., we deliver world-class Bulk & Small Bag Discharging Systems that ensure safe, dust-free, and efficient unloading of powders, granules, and bulk solids. From FIBC Jumbo Bags to 25–50 kg small bags, our solutions are designed […]
Jumbo Bag Filling Machines
Jumbo Bag Filling Station (FIBC Filling Machine) Dust-Free, High-Capacity & Reliable Bulk Bagging Solutions Orchid’s Jumbo Bag Filling Stations — also known as Bulk Bag Fillers, FIBC Filling Systems, Big Bag Filling Machines, or Super Sack Fillers — are designed for accurate, efficient, and dust-free filling of bulk solids, powders, and granules into jumbo bags (500–2000 kg). […]
Why Orchid?
With deep experience in handling powders, grains, and additives, Orchid provides solutions that ensure dust-free operations, accurate batching, and contamination-free processing. Our automation systems help feed manufacturers improve nutritional consistency, production efficiency, and product safety for both domestic and export markets.