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    Bulk / Jumbo Bag Unloading System

    • Orchid
    • Bulk / Jumbo Bag Unloading System

    Bulk / Jumbo Bag Unloading System

    Dust-Free, Safe & Efficient Bulk Bag Emptying Solutions

    Orchid’s Bulk / Jumbo Bag Unloading Systems — also called Bulk Bag Dischargers, FIBC Unloaders, or Big Bag Emptying Systems — are engineered for reliable, dust-free discharge of powders, granules, and bulk solids from jumbo bags (500–2000 kg). Built with heavy-duty frames, dust control units, bag massagers, vibrators, and hoist/trolley systems, these unloaders ensure smooth material flow, operator safety, and contamination-free transfer into downstream equipment such as pneumatic conveyors, screw feeders, and mixers.

    How It Works

    1.  Bag Loading: Jumbo/FIBC bag is lifted with hoist/forklift and placed on the discharger.
    2.  Sealing & Dust Control: Inflatable neck seals lock the bag spout, preventing leakage.
    3.  Material Discharge: Product flows via gravity, screw feeder, or pneumatic conveying.
    4.  Flow Assistance: Massagers/vibrators prevent bridging and rat-holing.
    5.  Continuous Transfer: Clean and controlled discharge into the next process step.

    Key Features

    •  Bag Capacity: 500–2000 kg
    •  Dust-Free Operation with inflatable neck seals
    •  Flow Assistance with bag massagers/vibrators
    •  Heavy-Duty Frame for industrial use
    •  Ergonomic design for operator safety
    •  Seamless integration with conveyors, feeders, mixers
    •  Automation ready with PLC + HMI controls

    Applications Across Industries

    •  Food & Beverages:Flour, starch, sugar, cocoa, milk powder
    •  Pharma & Nutraceuticals:APIs, excipients, fine powders
    •  Chemicals & Plastics:Pigments, resins, calcium carbonate
    •  Minerals & Construction:Cement, lime, fly ash
    •  Agriculture:Fertilizers, additives, seeds

    Benefits of Choosing Orchid

    •  Dust-free, contamination-free unloading
    •  Smooth material flow without blockages
    •  Safer alternative to manual bag cutting
    •  Reduces labor & handling costs
    •  Compatible with multiple feeding methods
    •  Customizable for food, pharma & chemical standards

    Technical Highlights

    •  Bag Sizes: 500–2000 kg
    •  Feeding: Gravity, screw feeder, pneumatic conveying
    •  Construction: MS or SS304/316L
    •  Options: Hoist, trolley, agitators, dust collector, flameproof controls
    •  Automation: PLC + HMI with recipe storage & alarms
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    ❓ Final FAQ – Bulk / Jumbo Bag Unloading System

    • 1. What is a Jumbo Bag Unloading System?

      👉 A bulk handling system that safely and efficiently empties jumbo/FIBC bags into downstream processes.

    • 2. Can it handle fine powders?

      Yes, with dust-tight seals, agitators, and dust extraction, fine powders can be discharged without spillage.

    • 3. What bag sizes are supported?

      👉 Our systems handle 500–2000 kg jumbo bags with adjustable frames.

    • 4. Can it be automated?

      Yes, we provide semi-automatic and fully automated models with PLC-HMI controls and integration options.

    • 5. Note

      👉 Orchid’s Bulk / Jumbo Bag Unloading Systems — engineered for dust-free, safe, and efficient bulk solid handling.