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    Plough Shear Mixer

    Plough Shear Mixer

    | High-Intensity Powder & Granule Mixing Machine

    Fast, Uniform Mixing with Heating & Cooling Jacket Options

    Orchid Plough Shear Mixers deliver high-intensity, rapid, and uniform blending of powders, granules, and cohesive materials. GMP-compliant SS304/SS316L construction with optional heating & cooling jackets makes them suitable for food, pharma, nutraceutical, chemical, and construction industries.

    Key Features

    •  High-intensity mixing with plough-shaped shovels
    •  Fast dispersion of powders, granules, and pasty materials
    •  GMP-compliant SS304/SS316L construction (MS option also available)
    •  Heating & cooling jackets for temperature-sensitive processes
    •  Optional high-speed choppers for lump breaking or agglomerate dispersion
    •  Suitable for batch operation with large capacity range
    •  Dust-free operation with sealed design

    Technical Specifications (Typical Range)

    ParameterSpecification
    Capacity100 – 10,000 liters
    Material of ConstructionMS, SS304, SS316L (GMP-compliant)
    Operation TypeBatch (custom sizes available)
    Mixing IntensityHigh shear, high turbulence
    Mixing Time3 – 10 minutes
    DriveHeavy-duty geared motor
    Jacket OptionsHeating (steam/oil) & Cooling (water/chilled water)
    Optional AttachmentsHigh-speed choppers, liquid/binder spray nozzles, VFD

    Optional Attachments

    •  High-Speed Choppers:For breaking lumps & agglomerates in sticky powders; independent drive system for controlled use.
    •  Liquid / Binder Spray Nozzles:Enables uniform coating or wet mixing of powders, suitable for food, pharma, and chemicals.
    •  Heating & Cooling Jackets:Steam, hot oil, or thermal fluid for heating; chilled water/glycol for cooling sensitive materials.
    •  Variable Frequency Drive (VFD):Adjustable agitator & chopper speed for different powders; energy-efficient operation.
    •  Automation & Control Systems:PLC + HMI-based control, recipe management, real-time display of time, temperature, and speed.

    Benefits

    •  Ultra-fast mixing with uniform distribution in 3–10 minutes
    •  Handles cohesive or sticky powders where conventional mixers fail
    •  Jacketed design enables drying, cooling, or thermal treatment during mixing
    •  Hygienic GMP construction suitable for food & pharma
    •  Customizable capacity from pilot scale to large production lines
    •  Optional choppers for intensive de-lumping & dispersion

    Industries Served

    •  Pharmaceuticals & Nutraceuticals
    •  Food & Beverages
    •  Chemicals & Pigments
    •  Construction Materials
    •  Specialty Powders Manufacturing
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    ❓ Final FAQ – Plough Shear Mixer

    • 1. What makes a Plough Shear Mixer different from Ribbon or Paddle Mixers?

      High-intensity mixers that handle cohesive, sticky, or difficult powders which Ribbon or Paddle Mixers cannot process effectively.

    • 2. Do you manufacture jacketed Plough Shear Mixers?

      Yes, with heating & cooling jackets for drying, cooling, or thermal processing during mixing.

    • 3. What is the typical mixing time?

      Extremely fast, typically 3–10 minutes per batch depending on material type.

    • 4. Can it break lumps in powders?

      Yes, optional high-speed chopper attachments are available for lump or agglomerate dispersion.

    • 5. What capacities are available?

      100 liters to 10,000 liters, fully customizable as per client requirements.