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    Consultancy Services

    Consultancy Services | Bulk Material Handling Experts – Orchid

    Orchid offers 18+ years of consultancy expertise in bulk solids handling — from feasibility studies and plant design to technical audits and cost-saving solutions. We don’t just supply machines — we provide knowledge-driven consultancy that helps industries transform the way they handle powders, granules, and bulk solids.

    Our services are designed to enhance efficiency, safety, compliance, and cost-effectiveness, backed by proven engineering experience and real-world trials.

    Why Partner with Orchid Consultancy?

    •  Deep-Rooted Experience: 18+ years of expertise in bulk material handling, with proven success across multiple industries.
    •  Holistic Approach: End-to-end consultancy covering pneumatic conveying, mixing, bag handling, crushers, and powder transfer systems.
    •  Tailored Recommendations: Every plant is unique — our feasibility studies, audits, and site assessments deliver solutions tailored to your exact needs.
    •  Value & Performance Focus: Our consultancy ensures lower operating costs, higher throughput, and safer, more reliable operations
    •  Data-Backed Reliability: Recommendations supported by real trials, material testing, and engineering best practices

    👉 “Orchid Consultancy – Guiding Your Process Towards Excellence.”

    Scope of orchid consultancy

    Process Feasibility & Material Study

    • Study of powder, granule, or bulk solids behavior (flowability, abrasiveness, hygroscopic nature, density).
    • Selection of the most suitable system: pneumatic conveying, mechanical conveying, or hybrid.
    • Risk assessment for hazardous, sticky, or corrosive materials.

    Plant Design & Layout Optimization

    • Development of Material Flow Diagrams (MFD) and Piping & Instrumentation Diagrams (P&ID).
    • Designing shortest conveying routes to save energy and reduce costs.
    • Optimizing equipment placement for safety, space utilization, and ease of maintenance.

    System Selection & Customization

    •  Choosing between dilute phase and dense phase conveying.
    •  Recommending the right mixers (ribbon, paddle, plough shear, etc.) based on material and process needs.
    • Configuring crushers, bag handling, and powder transfer systems for best performance.

    Energy Efficiency & Cost Saving Consultancy

    • Identifying high energy consumption points.
    • Suggesting low-pressure conveying, optimized blower sizing, and automation for energy savings.
    • Proposing process integration strategies for reduced operational costs.

    Project Feasibility & ROI Analysis

    • Preparing complete project cost estimates.
    • Calculating payback period and return on investment (ROI).
    • Highlighting long-term benefits to support investment decisions.

    Troubleshooting & Upgradation Consultancy

    • Identifying bottlenecks such as choking, dust leakage, or material loss in existing systems.
    • Providing retrofit solutions (filter upgrades, airlock redesign, automation integration).
    • Suggesting modernization for higher capacity, improved reliability, and reduced downtime.