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Bag Filling Systems

Bag Filling Systems

Bag Filling Systems & Bagging Solutions

Accurate, Efficient & Dust-Free Bulk Packaging Machines

Orchid’s Bag Filling & Bagging Systems are designed for precise, dust-controlled, and efficient filling of powders, granules, and bulk solids into different bag formats. From 25 kg valve bags to 1-ton jumbo FIBC bags, including open mouth bags, our solutions deliver high accuracy, operator safety, and reliable performance across industries.

Types of Bag Filling Machines

  • Valve Bag Filling Machine → For 25–50 kg bags with pneumatic or impeller packers.
  • Open Mouth Bag Filling System → Flexible system for powders, granules, or flakes; compatible with stitching, heat sealing, or tying.
  • Jumbo Bag Filling Station / Bulk Bag Filler (FIBC) → Dust-free filling of 500–2000 kg bulk bags.

Note: Fully automatic bagging lines are under development and not included here.

Key Features of Our Bagging Systems

  • High Accuracy Weighing – Precision load cells ensure ±0.2–0.5% accuracy.
  • Dust-Free Bag Filling – Built-in de-dusting keeps plant environment clean.
  • Customizable Designs – For valve bags, open mouth bags, and jumbo FIBC.
  • Robust Construction – Designed for continuous industrial operation.
  • Semi-Automatic Bagging Options – With PLC + HMI controls.
  • Safe & Ergonomic – Easy bag handling for operators.

Applications Across Industries

  • Pharmaceuticals & Nutraceuticals → APIs, excipients, nutraceutical powders
  • Chemicals & Petrochemicals → Fine chemicals, additives, catalysts
  • Food & Spices → Flour, starch, sugar, milk powder, spices
  • Brewery & Distilleries → Malt, starch, brewing raw materials
  • Plastics & Polymers → Resins, pigments, masterbatches
  • Paints & Dyes → Pigments, fillers, colorants
  • Power & Energy → Fly ash, biomass powder, fuels

Benefits of Orchid Bag Filling Solutions

  • Flexible choice: valve bags, open mouth bags, and jumbo FIBC
  • Reliable weighing with reduced product giveaway
  • Cleaner working environment with dust control
  • Seamless integration with conveying systems
  • Higher throughput with semi-automation

Technical Highlights

  • Bag Sizes: 10 kg – 2000 kg (valve, open mouth, jumbo)
  • Filling Accuracy: ± 0.2 – 0.5%
  • Capacity: 5 – 100 bags/hour (based on system type)
  • Construction: Mild Steel or SS304/316L for food/pharma
  • Automation: Semi-automatic with PLC & HMI controls
  • Options: De-dusting, liner sealing, stitching/heat sealing
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❓ FAQ – Bag Filling & Bagging Systems

  • 1. What types of bags can Orchid’s bag filling machines handle?
    👉 Our systems are designed for valve bags, open mouth bags, and jumbo FIBC bags, covering weights from 10 kg to 2000 kg.
  • 2. What is the difference between a valve bag and an open mouth bag filling system?
    👉 Valve Bag Filling Machines are best for fine powders with self-sealing valve spouts.
    👉 Open Mouth Bag Filling Systems are more versatile, suitable for powders, granules, or flakes, and can be closed by stitching, tying, or heat sealing.
  • 3. How accurate are these bagging systems?
    👉 With precision load cells, Orchid’s bag filling equipment achieves ±0.2–0.5% accuracy for consistent and efficient packaging.
  • 4. Are these bagging machines suitable for food and pharma applications?
    Yes. We provide stainless steel GMP/FDA-compliant systems with hygienic and dust-free design for clean industries.
  • 5. Can the bag filling systems be integrated with other equipment?
    Absolutely. They can be linked with pneumatic conveyors, mechanical conveyors, or sealing equipment to form a complete packaging solution.
  • Note
    👉 Enhance your bulk packaging with Orchid’s Bag Filling Systems — valve, open mouth, or jumbo bag solutions for every industry.