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Fertilizers & Pesticides
Fertilizers & Pesticides
Industry Overview
The fertilisers and pesticides industry plays a crucial role in supporting global agriculture and food security. India, being one of the largest consumers and producers of fertilisers, handles millions of tons of urea, DAP, NPK blends, and agrochemicals every year. With growing demand, manufacturers require efficient, dust-free, and automated bulk material handling systems to ensure productivity, environmental compliance, and operator safety.
The fertilisers and pesticides industry plays a crucial role in supporting global agriculture and food security. India, being one of the largest consumers and producers of fertilisers, handles millions of tons of urea, DAP, NPK blends, and agrochemicals every year. With growing demand, manufacturers require efficient, dust-free, and automated bulk material handling systems to ensure productivity, environmental compliance, and operator safety.
Key Challenges
Handling fertilisers, agrochemicals, and pesticides involves operational and safety challenges such as:
- Dust Emissions – Fertiliser powders generate harmful dust affecting worker health and plant environment.
- Corrosive Nature – Many fertilisers and pesticides are hygroscopic and corrosive, damaging equipment over time.
- Bulk Handling Complexity – Large-scale production requires fast, accurate transfer, weighing, and bagging.
- Cross-Contamination – Blends of fertilisers and pesticides must remain segregated to maintain product quality.
- Operator Safety – Direct human contact with agrochemicals can be hazardous and requires closed, automated systems.
Orchid’s Automation Solutions
Orchid provides rugged, corrosion-resistant, and fully automated solutions to handle fertilisers and pesticides safely and efficiently:
- Bulk Bag & Small Bag Unloading Systems – Dust-tight unloading of urea, DAP, NPK, and chemical powders.
- Pneumatic & Mechanical Conveying – Dust-free, efficient transfer of fertilisers, pesticides, and agrochemical powders.
- Weighing & Batching Systems – Accurate dosing for fertiliser blending and agrochemical formulations.
- Storage Silos & Hoppers – Moisture-resistant silos for safe bulk storage and reliable discharge flow.
- Bagging & Packaging Solutions – High-speed filling of valve bags, open-mouth bags, and jumbo bags with minimal spillage.
Orchid Material Handling Solutions Pvt. Ltd.
Customised conveying & bagging solutions for fertilisers and
agrochemicals with operator safety in focus.
Applications We Support
Fertiliser Blending Plants
Agrochemical Powder Handling
Granular Fertilisers
Pesticide & Insecticide Formulations
Our Products
Powder Transfer
System
“Seamless Powder
Flow, Zero Contamination”
Smart vacuum conveying system ensuring hygienic, dust-free powder handling for pharma, food & chemical industries.
Smart vacuum conveying system ensuring hygienic, dust-free powder handling for pharma, food & chemical industries.
Bulk / Jumbo Bag Unloading
System
“Safe & Dust-Free
Jumbo Bag
Emptying”
Efficient discharge of powders from FIBC bags. Clean operations, operator safety, and seamless integration.
Emptying”
Efficient discharge of powders from FIBC bags. Clean operations, operator safety, and seamless integration.
Dilute Phase Pressure Conveying System
“High-Performance
Conveying with Air Pressure”
Fast, continuous transfer of powders and bulk solids. Reliable throughput and dust-free operation.
Fast, continuous transfer of powders and bulk solids. Reliable throughput and dust-free operation.
Dilute Phase Vacuum Conveying System
“Gentle Conveying
Powered by Vacuum Technology”
Controlled vacuum airflow moves powders & granules efficiently with clean, contamination-free transfer.
Controlled vacuum airflow moves powders & granules efficiently with clean, contamination-free transfer.
Jumbo Bag Filling Station (FIBC Filling Machine)
“Bulk Bagging Made
Simple &
Reliable”
Handles high-capacity FIBC filling with dust-free performance. Flexible, safe, and efficient for all industries.
Reliable”
Handles high-capacity FIBC filling with dust-free performance. Flexible, safe, and efficient for all industries.
Automatic Small Bag
Slitting Machine
“Fast, Automatic &
Hygienic
Bag Opening”
Automates cutting & emptying of bags with zero dust exposure. Boosts productivity & consistency.
Bag Opening”
Automates cutting & emptying of bags with zero dust exposure. Boosts productivity & consistency.
Open Mouth Bag
Filling Machine
“Smart Bagging with
Speed &
Accuracy”
Clean, efficient filling of powders and granules. Precise weighing, minimal spillage, and easy system integration.
Accuracy”
Clean, efficient filling of powders and granules. Precise weighing, minimal spillage, and easy system integration.
Valve Bag
Filling Machines
“Dust-Free Filling,
Every Bag
Perfect”
Ideal for fine powders & bulk solids needing sealed valve bags. Ensures accuracy, hygiene, and productivity.
Perfect”
Ideal for fine powders & bulk solids needing sealed valve bags. Ensures accuracy, hygiene, and productivity.
Drag Chain
Disc Conveyor
“Gentle Conveying
with Maximum Efficiency”
Moves powders, granules & fragile bulk solids smoothly over long distances with energy efficiency & dust-free operation.
Moves powders, granules & fragile bulk solids smoothly over long distances with energy efficiency & dust-free operation.
Screw
Conveyors
“Simple, Reliable &
Continuous Material Transfer”
Moves powders and bulk solids horizontally or inclined. Robust performance with low maintenance across industries.
Moves powders and bulk solids horizontally or inclined. Robust performance with low maintenance across industries.
Belt
Conveyors
“Efficient Bulk
Material Movement Made Easy”
Handles powders, granules, and packaged goods with speed, smooth transport, and reliable long-distance conveying.
Handles powders, granules, and packaged goods with speed, smooth transport, and reliable long-distance conveying.
Roller
Conveyors
“Easy Material
Flow, Powered or Gravity Driven”
Ideal for handling cartons, bags, and solid goods. Available in gravity or motorized options for varied industrial needs.
Ideal for handling cartons, bags, and solid goods. Available in gravity or motorized options for varied industrial needs.
Lump Breaker |
Lump Crusher
“Efficient
Crushing, Smooth
Material Flow”
Designed to break agglomerates and lumps in bulk powders. Delivers uniform particle size, dust-free operation, and easy process integration.
Material Flow”
Designed to break agglomerates and lumps in bulk powders. Delivers uniform particle size, dust-free operation, and easy process integration.
Manual Bag
Dumping Station
“Clean Handling for
Every
Small Bag”
Dust-free emptying of 25–50 kg bags. Compact, hygienic, and safe for operators with easy maintenance.
Small Bag”
Dust-free emptying of 25–50 kg bags. Compact, hygienic, and safe for operators with easy maintenance.
Drum Unloading
System
“Smart Solutions
for Powder Drum Discharge”
Safely empties powders and granules from drums without contamination. Dust-free handling & flexibility.
Safely empties powders and granules from drums without contamination. Dust-free handling & flexibility.
Stainless Steel IBC
Lifter & Tilter
“Effortless Drum
Handling, Maximum Safety”
Simplifies drum lifting, tilting, and discharging. Ensures operator safety and smooth workflow.
Simplifies drum lifting, tilting, and discharging. Ensures operator safety and smooth workflow.
Idler Roller
Belt Conveyor
“Smooth Conveying
with Heavy-Duty Support”
Stable, continuous movement of heavy loads. Durable idlers ensure reduced friction & long service life.
Stable, continuous movement of heavy loads. Durable idlers ensure reduced friction & long service life.
Carboy Filling
System
“Accurate Liquid
Filling for Small Containers”
Safe & hygienic filling of carboys and small drums. Ensures precision dosing, operator safety, and contamination-free operations.
Safe & hygienic filling of carboys and small drums. Ensures precision dosing, operator safety, and contamination-free operations.
Drum Filling
System
“Reliable Filling
for Industrial
Drums”
Handles viscous and non-viscous liquids with speed and accuracy. Dust-free, spill-free drum packaging solutions.
Drums”
Handles viscous and non-viscous liquids with speed and accuracy. Dust-free, spill-free drum packaging solutions.
IBC Tote
Filling System
“High-Capacity
Liquid Filling
Made Easy”
Fast, precise filling of IBC totes. Safe operation, high productivity, and easy automation integration.
Made Easy”
Fast, precise filling of IBC totes. Safe operation, high productivity, and easy automation integration.
Ribbon
Blender
“Uniform Mixing
with Gentle
Precision”
Ideal for powders & granules requiring homogeneous blending. Energy-efficient and dust-free design.
Precision”
Ideal for powders & granules requiring homogeneous blending. Energy-efficient and dust-free design.
Paddle
Mixer
“Intensive Mixing,
Perfect Homogenization”
Equipped with paddles for thorough blending of bulk materials. Uniform texture & smooth discharge.
Equipped with paddles for thorough blending of bulk materials. Uniform texture & smooth discharge.
Plough Shear
Mixer
“High-Speed Mixing
for Demanding Applications”
Plough-shaped elements for intensive powder blending. Suitable for pharma, food & chemicals.
Plough-shaped elements for intensive powder blending. Suitable for pharma, food & chemicals.
Conical Ribbon
Blender
“Gentle Blending
with Maximum Efficiency”
Designed for fragile & heat-sensitive powders. Low shear, dust-free mixing with uniform batch quality.
Designed for fragile & heat-sensitive powders. Low shear, dust-free mixing with uniform batch quality.
Conical Screw
Mixer
“Energy-Efficient
Vertical Mixing
Solution”
Upward & downward material flow for uniform mixing. Perfect for low-density, fragile, and high-value materials.
Solution”
Upward & downward material flow for uniform mixing. Perfect for low-density, fragile, and high-value materials.
Octagonal
Blender
“Simple, Effective
& GMP-Compliant Blending”
Used in pharma & nutraceuticals for dry powder mixing. Low-speed, gentle blending with minimal attrition.
Used in pharma & nutraceuticals for dry powder mixing. Low-speed, gentle blending with minimal attrition.
Double Cone
Blender
“Classic Blending
for Free-Flowing Powders”
Homogeneous mixing of dry powders and granules. Compact, efficient, and widely trusted in multiple industries.
Homogeneous mixing of dry powders and granules. Compact, efficient, and widely trusted in multiple industries.
V Type
Blender
“Precision Mixing
with V-Shape
Design”
Efficient blending of free-flowing powders & granules. Uniform distribution with gentle, contamination-free handling.
Design”
Efficient blending of free-flowing powders & granules. Uniform distribution with gentle, contamination-free handling.
Why Orchid?
Orchid combines material handling expertise with advanced automation to deliver solutions that guarantee operator safety, contamination control, and process efficiency. Our fertiliser and pesticide handling systems are designed to handle corrosive materials reliably while ensuring long equipment life, regulatory compliance, and high productivity.
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