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Conical Screw Mixer
Conical Screw Mixer | Energy-Efficient Powder & Bulk Solid Mixing Machine
Gentle, Uniform & GMP-Compliant Mixing with Heating & Cooling Jacket Options
Orchid Conical Screw Mixers are designed for gentle, precise, and energy-efficient blending of powders, granules, and bulk solids. The conical vessel with an orbiting vertical screw ensures 3D mixing, preserving fragile materials and providing uniform results. GMP-compliant construction with optional heating & cooling jackets makes them ideal for pharma, nutraceutical, food, chemical, and construction industries.
Key Features
- Conical vessel with orbiting vertical screw for 3D mixing
- Gentle mixing action, suitable for fragile materials
- Energy-efficient operation with low power consumption
- GMP-compliant SS304/SS316L construction
- Heating & cooling jacketed models available
- Handles wide range of batch sizes without product loss
- Excellent discharge with minimal residue
Technical Specifications (Typical Range)
| Parameter | Specification |
|---|---|
| Capacity | 100 – 10,000 liters |
| Material of Construction | MS, SS304, SS316L (GMP-compliant) |
| Mixing Time | 10 – 25 minutes (depends on product) |
| Operation Type | Batch |
| Mixing Principle | Vertical screw rotation + orbital motion |
| Drive | Geared motor with low power rating |
| Jacket Options | Heating (steam/oil) & Cooling (chilled water) |
| Discharge | Bottom discharge, nearly 100% product recovery |
Smart Add-On Options
- Heating & Cooling Jackets: For uniform temperature control, drying, cooling, or coating of powders.
- Liquid Spray System: Integrated nozzles for flavor, oil, or binder addition during mixing.
- Automation Control: PLC/HMI recipe management with real-time monitoring of screw speed, mixing time, and temperature.
Benefits
- Gentle product handling – preserves fragile powders & granules
- Energy-efficient – consumes less power compared to other mixers
- Scalable design – suitable for small to large batches
- Temperature control with jacketed models
- Nearly complete discharge with no material wastage
- Hygienic GMP-compliant design for sensitive industries
Applications
- Pharma Industry – API powders, excipients, capsule & tablet blends
- Nutraceuticals – Protein powders, herbal supplements, dietary formulations
- Food Industry – Spices, flavoring powders, nutritional mixes
- Chemicals – Pigments, specialty powders, chemical additives
- Construction – Lightweight fillers, mineral powders
Industries Served
- Pharmaceuticals
- Nutraceuticals
- Food & Beverages
- Chemicals & Pigments
- Construction Materials
❓ FAQs
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1. What is the main advantage of a Conical Screw Mixer?Gentle, energy-efficient, and highly uniform mixing without damaging fragile powders.
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2. Do you provide jacketed Conical Screw Mixers?Yes, jacketed models are available for heating, cooling, and drying applications.
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3. What is the typical capacity range?100 liters up to 10,000 liters, fully customizable.
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4. Can it handle small batches efficiently?Yes, the conical design ensures excellent mixing even when partially filled.
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5. Are these mixers GMP compliant?Yes, built in SS304/SS316L with full GMP compliance.