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Carboy Filling System

Carboy Filling System | Jerrycan Liquid Filling Machine

Carboy Filling System | Jerrycan Liquid Filling Machine Manufacturer in India

Orchid’s Carboy Filling Systems provide accurate, spill-free filling for carboys & jerrycans (10–50L). Safe liquid filling solutions for food, pharma, chemical & industrial applications.

Product Overview

Orchid’s Carboy Filling System is designed for the safe, precise, and contamination-free filling of liquids into carboys and jerrycans ranging from 10L to 50L. Also known as a Jerrycan Filling Machine or Small Container Liquid Filling System, it ensures high accuracy, zero spillage, and operator safety. With options for top-fill and sub-surface filling, this system is ideal for handling food-grade liquids, solvents, chemicals, and specialty fluids. The system can be configured as semi-automatic or fully automatic, with options for weight-based or flowmeter-based filling, depending on process requirements.

How It Works

  • Carboy Placement: Carboy/jerrycan is positioned under the filling nozzle.
  • Nozzle Positioning: Nozzle adjusts for top-fill or sub-surface fill.
  • Accurate Filling: Liquid is dispensed based on weight or volume sensors.
  • Spill-Free Operation: Drip-free nozzle ensures no wastage or contamination.
  • Auto Stop: Filling automatically stops when the desired set-point is reached.

👉 Ensures precision, operator safety, and contamination-free liquid filling.

Key Features

  • Suitable for 10L to 50L carboys/jerrycans
  • Top-fill & sub-surface filling options
  • Filling based on load cells (weight) or flowmeters (volume)
  • Semi-automatic or fully automatic operation
  • Material of construction: MS, SS304, or SS316L
  • Explosion-proof versions for hazardous liquids
  • Drip-free nozzles for clean operations
  • Easy integration with conveyors & capping stations

Applications

  • Food & Beverages – edible oils, juices, syrups, flavor concentrates
  • Pharmaceuticals & Nutraceuticals – liquid APIs, syrups, solvents
  • Chemicals & Paints – solvents, resins, liquid adhesives, oils
  • Agriculture – liquid fertilizers, pesticides, agrochemicals
  • Industrial Liquids – lubricants, fuels, water treatment chemicals

Benefits

  • Accurate & consistent filling
  • Eliminates spillage & product loss
  • Ensures operator safety & contamination-free transfer
  • Flexible: works with different carboy/jerrycan sizes
  • Easy to operate & maintain
  • Long service life with reliable performance

Technical Highlights

  • Container Size: 10 – 50 L
  • Filling Accuracy: ±0.1% (weight or volume based)
  • Filling Speed: Up to 200 containers/hour (depending on size & liquid)
  • Filling Options: Top-fill, Sub-surface fill
  • Construction: MS, SS304, SS316L
  • Operation: Semi-automatic or fully automatic
  • Optional: Flameproof/ATEX design, automated capping & conveying
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❓ FAQs – Carboy Filling System

  • 1. What is a Carboy Filling System?
    👉 It is a machine designed for accurately filling liquids into carboys or jerrycans (10L–50L) with zero spillage.
  • 2. Which liquids can it handle?
    👉 It can handle food-grade liquids, solvents, oils, syrups, chemicals, and hazardous fluids.
  • 3. Is it spill-free?
    Yes, the drip-free nozzle and enclosed design ensure spill-free filling.
  • 4. Can it be automated?
    Yes, available in both semi-automatic and fully automatic versions.
  • 5. Which industries use it?
    👉 Food, pharma, chemicals, paints, agriculture, and industrial liquid industries.
  • Note
    👉 Orchid’s Carboy Filling Systems — engineered for accurate, safe, and spill-free liquid filling into carboys & jerrycans.