Consultancy Services | Bulk Material Handling Experts – Orchid

Orchid offers 18+ years of consultancy expertise in bulk solids handling — from feasibility studies and plant design to technical audits and cost-saving solutions. We don’t just supply machines — we provide knowledge-driven consultancy that helps industries transform the way they handle powders, granules, and bulk solids.

Our services are designed to enhance efficiency, safety, compliance, and cost-effectiveness, backed by proven engineering experience and real-world trials.

Why Partner with Orchid Consultancy?
Deep-Rooted Experience: 18+ years of expertise in bulk material handling, with proven success across multiple industries.
Holistic Approach: End-to-end consultancy covering pneumatic conveying, mixing, bag handling, crushers, and powder transfer systems.
Tailored Recommendations: Every plant is unique — our feasibility studies, audits, and site assessments deliver solutions tailored to your exact needs.
Value & Performance Focus: Our consultancy ensures lower operating costs, higher throughput, and safer, more reliable operations.
Data-Backed Reliability: Recommendations supported by real trials, material testing, and engineering best practices.

👉 “Orchid Consultancy – Guiding Your Process Towards Excellence.”

Process Feasibility & Material Study

• Study of powder, granule, or bulk solids behavior (flowability, abrasiveness, hygroscopic nature, density).
• Selection of the most suitable system: pneumatic conveying, mechanical conveying, or hybrid.
• Risk assessment for hazardous, sticky, or corrosive materials.

Plant Design & Layout Optimization

• Development of Material Flow Diagrams (MFD) and Piping & Instrumentation Diagrams (P&ID).
• Designing shortest conveying routes to save energy and reduce costs.
• Optimizing equipment placement for safety, space utilization, and ease of maintenance.

System Selection & Customization

• Choosing between dilute phase and dense phase conveying.
• Recommending the right mixers (ribbon, paddle, plough shear, etc.) based on material and process needs.
• Configuring crushers, bag handling, and powder transfer systems for best performance.

Energy Efficiency & Cost Saving Consultancy

• Identifying high energy consumption points.
• Suggesting low-pressure conveying, optimized blower sizing, and automation for energy savings.
• Proposing process integration strategies for reduced operational costs.

Project Feasibility & ROI Analysis

• Preparing complete project cost estimates.
• Calculating payback period and return on investment (ROI).
• Highlighting long-term benefits to support investment decisions.

Troubleshooting & Upgradation Consultancy

• Identifying bottlenecks such as choking, dust leakage, or material loss in existing systems.
• Providing retrofit solutions (filter upgrades, airlock redesign, automation integration).
• Suggesting modernization for higher capacity, improved reliability, and reduced downtime.