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IBC Tote Filling System

IBC Tote Filling System | Bulk Liquid Filling Machine

IBC Tote Filling System | Bulk Liquid Filling Machine Manufacturer in India

Orchid’s IBC Tote Filling Systems fill 1000L totes with high accuracy & safety. Automated, spill-free bulk liquid filling solutions for chemicals, food, pharma & industrial applications.

Product Overview

Orchid’s IBC Tote Filling Systems are designed for bulk liquid packaging into 1000L totes/Intermediate Bulk Containers (IBCs) with the highest level of accuracy, safety, and efficiency. These systems are also known as IBC Filling Machines or Tote Liquid Filling Stations, widely used in chemicals, petrochemicals, food & beverages, pharmaceuticals, and industrial liquids. With automated filling controls, level sensors, and spill-proof design, our systems ensure continuous high-volume operations with minimal operator effort.

👉 Perfect for industries that require large-scale liquid filling, storage, and transport.

How It Works

  • IBC Placement: Tote/IBC is positioned under the filling lance using forklifts or conveyors.
  • Nozzle Positioning: Automatic nozzle insertion into the tote opening.
  • Controlled Filling: Flowmeter or weighing system ensures precise filling up to 1000L.
  • Safety & Spill Control: Enclosed filling design with drip-free nozzle prevents wastage.
  • Completion & Sealing: Once the set volume/weight is achieved, the nozzle retracts, and the IBC is sealed for dispatch.

👉 Enables bulk liquid packaging with maximum safety and minimal human intervention.

Key Features

  • Designed for 1000L totes/IBC containers
  • Automated filling with weight or flowmeter controls
  • High accuracy (±0.1%) for bulk volumes
  • Spill-free operation with drip-free filling lance
  • Compatible with a wide range of liquids: food-grade, chemicals, hazardous fluids
  • Explosion-proof options available for solvents & volatile products
  • Integration with conveyors, forklifts & palletizing lines
  • Rugged design for continuous high-volume operations

Applications

  • Chemicals & Petrochemicals – solvents, resins, oils, fuels, adhesives
  • Food & Beverages – syrups, edible oils, liquid sweeteners, flavor concentrates
  • Pharmaceuticals & Biotech – liquid APIs, cleaning solutions, solvents
  • Agriculture – liquid fertilizers, pesticides, agrochemicals
  • Industrial Liquids – lubricants, coolants, water treatment solutions

Benefits

  • Designed for large-scale bulk packaging (1000L totes)
  • Accurate & consistent filling reduces wastage
  • Spill-free and contamination-free operation
  • Reduces labor cost with automated handling
  • Safer handling of hazardous liquids with flameproof versions
  • Long service life with low maintenance

Technical Highlights

  • Container Size: 1000L IBC totes
  • Filling Speed: Up to 30 totes/hour
  • Accuracy: ±0.1% (weight or volume)
  • Filling Options: Top-fill & sub-surface fill
  • Construction: MS, SS304, SS316L
  • Operation: Semi-automatic or fully automatic
  • Optional: Flameproof/ATEX design, conveyor integration, palletizer-ready
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❓ FAQs – IBC Tote Filling System

  • 1. What is an IBC Tote Filling System?
    👉 A machine designed to accurately and safely fill liquids into 1000L totes/IBC containers for bulk packaging.
  • 2. Which industries use IBC Filling Machines?
    👉 Industries handling bulk chemicals, food-grade liquids, pharmaceuticals, petrochemicals, and agriculture products.
  • 3. Is it fully automatic?
    Yes, it can be supplied as semi-automatic or fully automatic, with integration to conveyor lines.
  • 4. Can it handle hazardous liquids?
    Yes, explosion-proof versions are available for solvents, fuels & volatile chemicals.
  • 5. How accurate is the filling?
    👉 ±0.1% accuracy is achieved using weighing load cells or flowmeters.
  • Note
    👉 Orchid’s IBC Tote Filling Systems — engineered for bulk liquid packaging with precision, safety, and efficiency.