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Bulk / Jumbo Bag Unloading System

  • Orchid
  • Bulk / Jumbo Bag Unloading System
Jumbo Bag Filling Machine 01
Jumbo Bag Filling Machine 02

Bulk / Jumbo Bag Unloading System

Dust-Free, Safe & Efficient Bulk Bag Emptying Solutions

Orchid’s Bulk / Jumbo Bag Unloading Systems — also called Bulk Bag Dischargers, FIBC Unloaders, or Big Bag Emptying Systems — are engineered for reliable, dust-free discharge of powders, granules, and bulk solids from jumbo bags (500–2000 kg). Built with heavy-duty frames, dust control units, bag massagers, vibrators, and hoist/trolley systems, these unloaders ensure smooth material flow, operator safety, and contamination-free transfer into downstream equipment such as pneumatic conveyors, screw feeders, and mixers.

How It Works

  1. Bag Loading: Jumbo/FIBC bag is lifted with hoist/forklift and placed on the discharger.
  2. Sealing & Dust Control: Inflatable neck seals lock the bag spout, preventing leakage.
  3. Material Discharge: Product flows via gravity, screw feeder, or pneumatic conveying.
  4. Flow Assistance: Massagers/vibrators prevent bridging and rat-holing.
  5. Continuous Transfer: Clean and controlled discharge into the next process step.

Key Features

  • Bag Capacity: 500–2000 kg
  • Dust-Free Operation with inflatable neck seals
  • Flow Assistance with bag massagers/vibrators
  • Heavy-Duty Frame for industrial use
  • Ergonomic design for operator safety
  • Seamless integration with conveyors, feeders, mixers
  • Automation ready with PLC + HMI controls

Applications Across Industries

  • Food & Beverages: Flour, starch, sugar, cocoa, milk powder
  • Pharma & Nutraceuticals: APIs, excipients, fine powders
  • Chemicals & Plastics: Pigments, resins, calcium carbonate
  • Minerals & Construction: Cement, lime, fly ash
  • Agriculture: Fertilizers, additives, seeds

Benefits of Choosing Orchid

  • Dust-free, contamination-free unloading
  • Smooth material flow without blockages
  • Safer alternative to manual bag cutting
  • Reduces labor & handling costs
  • Compatible with multiple feeding methods
  • Customizable for food, pharma & chemical standards

Technical Highlights

  • Bag Sizes: 500–2000 kg
  • Feeding: Gravity, screw feeder, pneumatic conveying
  • Construction: MS or SS304/316L
  • Options: Hoist, trolley, agitators, dust collector, flameproof controls
  • Automation: PLC + HMI with recipe storage & alarms
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❓ FAQs – Jumbo Bag Unloading Systems

  • 1. What is a Jumbo Bag Unloading System?
    👉 A bulk handling system that safely and efficiently empties jumbo/FIBC bags into downstream processes.
  • 2. Can it handle fine powders?
    Yes, with dust-tight seals, agitators, and dust extraction, fine powders can be discharged without spillage.
  • 3. What bag sizes are supported?
    👉 Our systems handle 500–2000 kg jumbo bags with adjustable frames.
  • 4. Can it be automated?
    Yes, we provide semi-automatic and fully automated models with PLC-HMI controls and integration options.
  • Note
    👉 Orchid’s Bulk / Jumbo Bag Unloading Systems — engineered for dust-free, safe, and efficient bulk solid handling.